Decades ago, product manufacture used to be easy. But in the world today, it’s not as simple as it once was. These days, for customers to take notice of your products, they expect to see them with professional finishes.
Do you want your product inventory to go to waste because consumers don’t want to buy them? Of course not, right? Plus, you also would not want your products purchased by customers only to return to the store again after just a day or two.
You’re in luck because it’s now possible for your product lines to achieve professional finishes without you spending a fortune. When compared to conventional paint, using professional powder coating can even save you money on production costs.
Discover why you should use enhanced powder coating for your products to attain professional finishing.
What Are Powder Coatings?
Powder coating – a popular and extensively used dry finishing process – accounts for more than 15% of all industrial finishing markets. In reality, the appliance industry dominates roughly one-third of all powder-coated industrial parts, accounting for most of the powder coating market.
A product with a protective finish needs a layer of powder liquid coating sprayed onto it and then baked dry. The finishing process can be pretty quick – the metal surface gets electrostatically sprayed with a dry film of particles before getting in the oven and cured at a high temperature.
Compared to traditional paint, powder coating is the better option. In fact, it’s commonly used in specialized manufacturing industries such as electronics, aerospace, automotive, and other sectors. It is frequently involved in producing metal items, including home furnishings, industrial equipment, transport components, and other iron and steel parts and products.
The non-woven, polyester finish allows various applications to a broad range of materials, including:
- Glass
- Plastic
- Wood
- Steel
- Aluminum
- Composites
- Other substrates
Able to achieve professional finishes that are dry to the touch, powder coating has various applications ranging from architectural to functional industrial purposes. Such examples include:
- Furniture
- Window frames
- Stairs
- Doors
- Solar panels
- Conveyor systems
- Machinery
- Control panels
- Tooling
- Electrical enclosures
- Car parts
Why Get a Powder Coating?
Compared to traditional paint, powder coating is an excellent choice for businesses. It offers numerous advantages, including:
- Durability
- Versatility
- Better quality
- Longer-lasting finishes
- Lower environmental impact
- Applications to a broad range of materials
Powder coating is more resource-efficient than other paint products and processes since it doesn’t contain or use solvents and doesn’t emit volatile organic compounds (VOCs). That’s why environmentally aware and eco-friendly businesses choose this type of coating.
Despite being 100 percent solids, powder coatings do not require solvents in their formulation compared to liquid coatings. Due to their composition and thickness, powder coats deliver superior resistance to corrosion in addition to being non-flammable. They are also more durable, long-lasting, and resistant to chipping and fading compared to paint.
That’s why they are an excellent option for products and projects that get exposure to high humidity and extreme weather conditions. They’re also perfect for businesses that want to lessen maintenance expenses.
A polyester film encapsulates the powder in this coating, allowing it to be melted down and therefore repurposed or reused in other applications. Due to this, powder coats are recyclable and can be turned into new coating materials. If not being reused, they can be responsibly disposed of and recycled at various facilities in the same manner as used oil.
Options for Usage
To create professional finishes, manufacturing companies, businesses, and consumers have various options for powder coating their products, including:
- One-of-a-kind finish
- A wide range of textures
- Simple and monotone colors
- Complex patterns and designs
Adjusting the amount of powder used or changing the texture of the film can produce different textures. With more powder in its film, the high build variant gives a finishing on the stiff side. You should use low build films which use less powder if you want a more flexible, softer finishing.
Various unique colors can also be achieved through using different powder pigments, applying a colored topcoat, or mixing multiple pigments in the powder. Many different types of pigments can be used, such as metallic, colored, clear, and translucent.
Achieve Better Performance Using Powder Coating
Companies who want to reduce maintenance expenses can benefit significantly from this alternative to traditional paint. Liquid powder coating is less expensive, and the process involved is also much quicker than other finishing products. If you want a high-quality yet low-cost, long-lasting, and professional coating, using powder coats is the solution you need.