A printed circuit board is a work of art.
Can you imagine what life would be like without the advent of PCB design services? It would be less efficient, for sure. Much of the everyday items we use, from our cell phones to our home computers, wouldn’t exist. Our ability to communicate within a second would vanish in thin air. The printed circuit board prototype has made our world smaller and faster. Just like the products it grants us in our day-to-day life, the process of manufacturing and shipping a printed circuit board should also be a speedy process.
Sometimes it’s most helpful to know what not to do. PCB failure is an expensive and frustrating end result, one that sees businesses going the extra mile to subvert in an attempt to save on precious time. The most common factors linked to a failed printed circuit board are manufacturer problems caused during the production process or performance problems influenced by the environment. What does this mean? It can include a poorly crafted assembly line, a lack of oversight or inadequate software.
Quick turn PCB prototypes can be fast and accurate if you create the right environment. This means following each step closely, properly training your employees and always double-checking for errors before giving your shipments the go-ahead. The global printed circuit board market is reaching unprecedented heights these past few years and it’s expected to exceed $76 billion when 2022 comes around. Quality goes a long way in inspiring customer loyalty, so make sure to brush up on the process of your average quick turn PCB prototypes.
Like crafting a painting, each printed circuit board goes through a careful and deliberate process to see fruition. A PCB layout can provide manufacturers with a variety of templates to choose from, able to be tweaked and adjusted at will depending on the needs of the customer. Framed stencils have very smooth aperture walls and can be used for 16 Mil pitch and below, ideal for circuit boards on the smaller end of the spectrum. The three methods used to print these out (component designators and all) are liquid photo imaging, ink jet printing and silk screen printing.
Once a template is chosen and the details are cemented the laminate can be made. Laminates are created by curing under both pressure and temperature layers of cloth. The thermostat resin is highly malleable and is able to create perfectly uniform thickness. This can be as large as four by eight feet and small enough to fit on the tip of your finger. Temperature Marker materials is opaque to start with, but will become liquefied and shiny once it reaches over 400 degrees Fahrenheit. Every little piece of the puzzle needs to compliment the other. A tiny error can result in a product that barely performs or, at the very worst, causes an accident.
Machine assembly lines drastically reduce the margin for human error, but that doesn’t mean a human eye isn’t needed to spot what a computer can overlook. The best PCB manufacturer is one that combines the best of both worlds, ensuring high-quality end results that keep your reputation soaring high. Quick turn PCB prototypes are only getting faster and better from here. From lighting up our responsive traffic lights to keeping our tablets working night and day, there’s a lot to enjoy for companies who put forth the extra effort.